At Kiwivolt, we don't just build batteries—we engineer complete energy solutions. From concept to casing, from cell selection to system integration, every step of our battery design and production process reflects a commitment to quality, innovation, and performance.
🛠 Industrial-Grade Design: Built for Real-World Applications
Our enclosure designs are created with both function and form in mind. The casing is compact yet durable, featuring:
- Impact-resistant outer shell
- Reinforced corner structure with dual-handle system for portability
- Optimized airflow slots for passive cooling
- Modular design for easy internal access and serviceability
Whether used on job sites, in mobile workstations, or integrated into equipment, these units are engineered to withstand tough environments while maintaining a sleek, professional appearance.
⚙️ Intelligent Battery Management System (BMS)
Our in-house battery packs are integrated with a robust Battery Management System (BMS), monitored through our proprietary DevBMSStudio software.
- Real-time monitoring of voltage, current, SOH, SOC, and temperature
- High-precision cell balancing and thermal protection protocols
- Modular BMS architecture, compatible with various pack sizes and chemistries
This digital intelligence ensures each Kiwivolt battery system operates safely and efficiently under diverse usage conditions.
🔧 Custom Control Panels & Power Distribution
Our team designs and assembles custom output and control panels for a wide range of applications:
- Multiple output ports with waterproof covers
- Emergency stop switches
- Status indicators and state-of-charge displays
- Configurable connectors for solar, vehicle, or grid input/output
Whether you're powering a mobile workstation, electric boat, or field equipment, our user interface design puts control at your fingertips.
🔩 High-Precision Internal Engineering
We apply industrial 3D modeling and CNC-grade manufacturing processes to ensure that every internal component is:
- Neatly housed and heat-managed
- Properly isolated and vibration-resistant
- Scalable from modular stacks to rackmount systems
From single-layer prototypes to advanced multi-pack arrays, Kiwivolt systems are designed with reliability and upgradability in mind.
🔋 Cylindrical Cell Integration with Heat Management
We primarily use 21700 and 18650 lithium cells for high-density, high-efficiency builds. Our modular stacking structure ensures:
- Even heat dissipation
- Safe cell alignment and expansion tolerance
- Optimized structural support for both stationary and mobile systems
This approach offers flexibility for both vertical (energy storage) and horizontal (vehicle/boat) integration, as seen in our boat propulsion layout.
🧠 From Idea to Implementation: Full Stack Battery R&D
We cover every stage of battery system development:
- Concept & CAD Design
- Thermal Simulation & Structural Optimization
- Prototype Assembly
- BMS Configuration
- End-Use Integration (e.g. marine, industrial, mobile units)
Our full-stack capability means we can deliver OEM, ODM, or co-branded battery solutions that are tailored to your exact technical and environmental needs.
🧪 Powering the Future, One Cell at a Time
From powering field tools to driving electric boats, Kiwivolt batteries are engineered with performance, safety, and scalability in mind.
📞 Contact us today to discuss your custom energy project.